| Advanced Modelling Tool for Analyzing R&M
Metrics of Real-World Systems |
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FEATURES
& BENEFITS
- Monte Carlo simulation
- Spares optimisation
- Preventive maintenance
interval optimisation
- Inspection interval
optimisation
- Component aging in standby
- Repair resource allocation
- Degradation
- Imperfect repairs
- Spares pools
- Cost analysis
- Capacity constraints
- Component data shares
- Transportation factors
- Logistic delays
- Cost constraints
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Integrated modelling. Relex OpSim (Optimization and Simulation)
takes reliability block diagram modelling to the next level.
Relex RBD and OpSim are compatible so that diagrams created
and analysed in one module can easily be accessed by the
other. Relex RBD and Relex OpSim features and functions are
very similar, so moving between these two high-powered
modelling tools is easily mastered. |
Today's systems and processes are complex, multi-dimensional
configurations requiring sophisticated techniques for analysis. A
standard reliability block diagram (RBD) process lets you compute
reliability and availability. Optimisation and simulation tools take
this a step further by allowing you to incorporate information on
maintenance activities, spare parts, and repair resources. Relex ®
System Optimisation and Simulation (OpSim) takes Relex RBD to a new
level, providing the power necessary to model true-to-life, complex
scenarios. This innovative analysis tool enables you to augment your
system diagram with a broad array of maintenance-related parameters,
and then invokes a powerful calculation engine to accurately compute
the reliability and maintainability (R&M) metrics of your system.
Real-world maintenance modelling. Relex OpSim effectively addresses
multiple facets of component maintenance including defining and
allocating repair teams, stocking and shipping to and from offsite
spares pools, and more. You can define maintenance plans that
specify the time interval, cost, and the type of maintenance being
performed. You can also specify labour costs and designate if repair
is partial or perfect.
High-end optimisation algorithms. The Relex OpSim system simulation
engine incorporates comprehensive optimisation algorithms, allowing
you to compute crucial system factors such as spares quantities,
optimal preventive maintenance intervals, and optimal inspection
intervals. You choose the goal you want to achieve-minimal costs,
maximum reliability, or maximum capacity-and let Relex OpSim do the
work. The results provide you with the most efficient and
cost-effective use of your maintenance resources.
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Multi-faceted approach. Relex OpSim effectively addresses
multiple facets of component maintenance. You can account for
onsite and offsite repairs, onsite and offsite spares, discard
units, and repair resources. You can designate the rules for
handling of spare allocations, as well as repair team
allocations, and adjust system parameters as needed to meet
reliability or cost objectives. |
The Relex Architect platform. Relex OpSim includes all the advanced
features of Relex Architect's robust, proven framework. A rich user
interface is coupled with innovative features such as the invaluable
Project Navigator for centralised Project control, the Relex Bar for
customised one-click operations, the Task List for quick access to
commonly used tasks, and data filtering for ultimate user control of
data views. Comprehensive reporting capabilities include easy-to-use
Report and Graph Wizards for complete user customisation of output
reports and graphs. Relex's Import/Export Wizard enables you to
transfer your Project data to and from Relex in a variety of popular
formats, including Microsoft Excel ® and Access ® . Additionally,
Relex Architect modules are built on a common database, for optimal
product integration and data sharing capabilities.
Built for the enterprise. Relex's Enterprise Edition supports the
high performance, scalable needs of large user bases. Features such
as support for Microsoft SQL Server ® and Oracle ® databases,
permission based security, user and group roles, front end web
interfaces, Relex Dashboard for a high-level overview of system
metrics, audit trails for tracking data modifications, and
customisable data connectors insure that Relex meets the needs of
full scale, enterprise-wide teams.
The power of optimisation. Relex OpSim allows you to define repair
personnel and repair teams and assign them to specific diagram
components. The simulation engine accounts for the parameters you
define, such as personnel availability and hourly rates, when
determining overall maintenance time and the availability of
components. Relex OpSim eliminates the costly assumption that all
repairs are 100% successful by allowing you to specify degradation
factors on all backup and repaired components. You can also
associate a fixed cost with the repair of a component, which Relex
OpSim takes into account each time the component fails. You can
assign costs to various capacity levels to have Relex OpSim
determine the downtime-dependent or capacity-dependent costs of the
system being modelled. Using Relex's unique data share feature, you
can efficiently model systems that incorporate shared components.
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| TECHNICAL
HIGHLIGHTS |
Supported Calculations
- Optimal number of spares
- Optimal preventive maintenance intervals
- Optimal inspection intervals
- Capacity
- Failure Rate
- MTBF
- MTTF
- Reliability
- Availability
- Expected number of Failures
- Mean availability
- Total downtime
- Failure frequency
- Hazard rate
- Cut sets
- Path sets
- Total cost
- Labour cost
- Miscellaneous cost
- Spares usage cost
- Spares storage cost
- Downtime cost
- Cost of initial configuration
Modelling Features
- Limited repair resources
- Fixed and variable costs
- Junction priorities
- Switching mechanisms
- Switch delays
- Transportation delays
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Configuration Types
- Series
- Parallel operation
- Hot standby
- Cold standby
- Warm standby
- Redundant
- Bridge
- k-out-of-n
- Generic and random network
Distributions Supported
- Exponential
- Lognormal
- Normal
- Rayleigh
- Time independent
- Weibull
- Uniform
- Constant time
Network Types
Confidence Intervals
- Reliability
- Availability
- MTBF
- MTTF
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Component Repair Policies
- Upon system failure
- Immediately after component failure
Component Status During
System Failure
- Good components continuously operate
- Good components idle
Identification of Standby Failures
- Immediately
- Only upon use
Downtime Cost
- Fixed for each failure instance
- Fixed per unit downtime
- Variable cost on loss of full capacity
- Variable cost on loss of required capacity
Analysis Outputs
- Graphical diagram
- Total cost vs. time
- Recommended spares per item
- Recommended preventive maintenance
interval per item
- Capacity vs. time
Data Linkages
- FMEA
- LCC
- Reliability Prediction
- Weibull
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Import/Export Formats
- Microsoft Excel
- Microsoft Access
- Text
Report Formats
- Microsoft Word
- Microsoft Excel
- Adobe PDF
- RTF
- HTML
Databases Supported
- Microsoft SQL Server
- Oracle
- Microsoft SQL Server Desktop Engine
(MSDE)
- Microsoft Jet Engine (Access compatible)
Enterprise Modules
- Administrator
- Audit trail
- Dashboard
Available Services
- Software module training
- Theory training
- Professional consulting services
- Web-based RETAIN (online training)
sessions
- Expert technical support
- Online customer support centre
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